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Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd
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Neutralization and Purification Environmental Protection Equipment for Industrial Exhaust Gas

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industrial exhaust gas neutralization equipment

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exhaust gas purification environmental protection

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industrial environmental protection equipment with warranty

Neutralization and Purification Environmental Protection Equipment for Industrial Exhaust Gas
Neutralization and Purification Environmental Protection Equipment for Industrial Exhaust Gas
Equipment Description
I. Workflow
  • Exhaust Gas Capture: A gas hood covers the pollution source and draws the exhaust gas into the treatment system through negative pressure suction.
  • Primary Filtration: A dry filter intercepts dust and large particles.
  • Neutralization and Purification: Acidic exhaust gas enters the spray tower and reacts with alkaline solution to produce a salt solution that is recycled.
  • Deep Adsorption: Organic waste gas/cyanide is degraded through activated carbon adsorption and discharged through the chimney after meeting standards.
II. Technical Parameters
Parameters Specifications
Airflow 1000-100,000 m³/h (customizable)
Applicable Exhaust Gas Type Acid mist (sulfuric acid, nitric acid, hydrofluoric acid), cyanide, VOCs, chromic acid mist
Temperature Range ≤80°C (high-temperature exhaust gas requires pre-cooling)
Emission Standards Complies with the "Comprehensive Emission Standard for Air Pollutants" (GB16297-1996)
III. Equipment Advantages
  • High-Efficiency Purification: Multi-stage cascade treatment achieves a comprehensive purification rate of ≥90%, suitable for complex exhaust gas compositions
  • Corrosion-Resistant Design: Fiberglass, stainless steel, and hydrofluoric acid-resistant coating extend equipment life
  • Low-Energy Operation: A circulating spray system reduces reagent consumption, and automated control reduces labor costs
  • Modular Expansion: Flexible configuration of spray towers, adsorption towers, and other units adapts to production line upgrades
IV. Operation and Maintenance Key Points
  • Daily Maintenance: Monitor the pH value of the spray liquid (recommended 8-10), and replenish NaOH solution every shift
  • Clean dust from the filter monthly, and replace the activated carbon and packing layer every six months
  • Troubleshooting: Abnormal fan vibration: Check the impeller for corrosion or dust accumulation, and calibrate the dynamic balance
  • Decreased purification efficiency: Check the spray liquid concentration, activated carbon saturation, and nozzle blockage
V. Application Scenarios
  • Acidic Waste Gases: Acid mist (sulfuric acid, hydrofluoric acid) from electroplating tanks
  • Organic Waste Gases: Cyanide and VOCs emitted from stripping and cleaning processes
  • Dust Control: Metal dust (chromium, nickel) from polishing and grinding processes
Main Structures and Components
I. Core Structural Modules
  • Exhaust Gas Collection System
    • Gas Hood: Made of stainless steel, fiberglass, or corrosion-resistant PP, it covers pollution sources such as electroplating tanks and pickling tanks
    • Exhaust Duct: Made of fiberglass or PVC, with a diameter of 150-500 mm, the layout minimizes bends to reduce air resistance
  • Pretreatment Unit
    • Dry Filter: A metal filter (pore size ≤ 2 mm) intercepts large dust particles and liquid droplets
    • Wet Scrubber (Optional): Initially neutralizes acidic exhaust gases using a water curtain or spray
II. Multi-Stage Purification Devices
  • Acid and Alkali Waste Gas Treatment Unit
    • Spray Tower: Tower Material: 316L stainless steel or fiberglass reinforced plastic (FRP)
    • Padding: PP Pall rings/Raschig rings increase the gas-liquid contact area
    • Mist Eliminator: Wire mesh or baffle structure removes entrained droplets
  • Organic Waste Gas/Heavy Metal Treatment Unit
    • Activated Carbon Adsorption Tower: Honeycomb activated carbon absorbs cyanide, VOCs, and chromic acid mist
    • Catalytic Combustion Unit (RCO): Decomposes high-concentration organic waste gas at high temperatures
III. Power and Auxiliary Systems
  • Corrosion-Resistant Fan: Made of fiberglass or polypropylene, with air volume of 1000-100,000 m³/h
  • Circulating Fluid System: The spray tower is equipped with an alkaline solution circulation pump
  • The wastewater is separated from salts in a sedimentation tank before being discharged or reused
IV. Control and Emission Systems
  • Automated Control Cabinet: Integrated pH sensor and air pressure monitoring module
  • Chimney Exhaust Outlet: Height ≥ 15 m, accelerating exhaust gas diffusion and dilution
V. Differentiated Components (Expanded by Scenario)
  • Explosion-proof Design: When handling flammable cyanide waste gas, the fan and piping must be grounded
  • Hydrofluoric Acid Resistant Coating: To protect against hydrofluoric acid mist, the spray tower's interior is coated
Features
  • High cost performance: Achieves the best cost performance based on economic affordability
  • Advanced design: Showcases the image of a modern and advanced enterprise
  • High adaptability: Meets current production requirements with room for future development
  • Quality compliance: Strictly adheres to the ISO900 quality management system
Neutralization and Purification Environmental Protection Equipment for Industrial Exhaust Gas 0
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